Stage One

Project
Cloud Cities Barcelona
Client
TOMÁS SARACENO

Faced with such a technical challenge, it was liberating to be encouraged to develop and explore different solutions.

We pushed material to its limit to ensure it would be safe for public interaction. Materials were subjected to extensive internal stress testing by our design engineers, and were independently verified by an external company. Due to European law, we allocated time into the project for additional tests to be conducted in Spain to gain additional certification, confirming that the installation was safe.

The consultancy period allowed the team to design, prototype and test about 25 variations of custom-made nodes and cable connections, panels, anchors etc. In the end, there were six variations of inner net nodes, all cast from stainless steel. The 230 outer nodes were made from super high-strength steel plate – each one unique.

The fins of each anchor needed to be symmetrically aligned to the cable vectors – it was imperative to get this right. However, we were in a difficult situation as we couldn’t design the anchor cables until we knew where the anchors were, and we couldn’t design the anchors because we didn’t know the angle of the cables.

01 Designed the cablenet CAD model
02 Built replica anchors out of CNC birch ply
03 Installed the replica anchors on site
04 Scanned the entire space including the anchors, which gave us a real-life millimetre-perfect end point for each anchor cable
05 Put the scan into the CAD model
06 Adjusted the cablenet CAD model to suit the scanned anchors
07 Then fine-tuned the anchor fin angle to match the theoretical cablenet, whilst keeping the end-point in the same location
08 Built the anchors in steel
09 Installed anchors, installed cablenet, and so on We did this process for all 25 anchors, 4 to the ground and 21 to the cupolina

A test build was conducted at our facility on the outskirts of York.

We invited the creative team to interact with their design. We were then granted sign off to proceed with the full-scale build.

The full-scale build and installation

The relatively simple outer net was hung first, using a team of local riggers, followed by the inner next ‘strings’. Due to the complex layering, we were unable to use scaffolding because it would interfere with lower levels of the sculpture. Therefore, we had a pair of access nets made. These were strung across the space and tensioned to provide a stable platform. Once a layer of strings had been completed, the netting was dropped down to the next level, and so on, until the sculpture was complete.

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